In epoxy, polyurethane, coatings, adhesives, and composite modification, balancing "reactivity" with "flexible toughening" has been the core contradiction. Traditional silicones, lacking reactive groups, can only be physically blended, leading to migration and non-durable modification; single-end epoxy silicones allow single-point anchoring with limited crosslink density; while multi-functional silanes easily cause over-crosslinking and gelation. With escalating demands for "rigidity-toughness balance, low internal stress, high interfacial bonding" in high-end coatings, electronic packaging, and green construction, sourcing an "end & side-chain epoxy, multi-gradient epoxy value tunable, controllable reaction" end-side epoxy polysiloxane has become the core proposition in functional silicones.
Addressing this,
Anhui IOTA Silicone Oil Co., Ltd. officially launches
IOTA 105-3 End & Side-Chain Epoxy Polysiloxane (CAS 65799-47-5 shared across IOTA 105 series). Characterized by "colorless to yellowish liquid; viscosity 50-10000 mPa·s (25℃); specific gravity 1.05-1.10; pH 6.5-6.8; refractive index 1.410-1.450; epoxy value 0.1/0.3/0.6/0.9 four grades; 50kg/100kg plastic drum, 200kg coated iron drum; 1-year shelf life unopened at 0-45℃" , backed by "end-side dual-site epoxy + polysiloxane flexible backbone + four-gradient epoxy value", it serves as the "epoxy anchor" for tri-in-one resin crosslinking, building material enhancement, and waterproof film-forming.
Molecular Architecture: End-Side Dual-Site Epoxy + Polysiloxane Flexible Chain + Four-Gradient Epoxy Value
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End-Side Dual-Site Reaction: Epoxy groups on both chain ends and side chains create a "multi-point" reaction topology. Terminal epoxies undergo ring-opening coupling with resin active end-groups (hydroxyl, amino, carboxyl) to chemically graft polysiloxane segments into the main chain; side-chain epoxies provide inter-chain crosslinking sites to build a 3D flexible network . This "end-side synergy" far surpasses single-end grafting or double-end linear coupling.
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Polysiloxane Flexible Backbone: Linear PDMS main chain imparts inherent thermal resistance, flexibility, low surface tension, and hydrophobicity; the siloxane flexible segment effectively releases internal stress during resin curing, solving the brittleness and cracking susceptibility of pure epoxy .
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Four-Gradient Epoxy Value: Epoxy value 0.1 (low) suits slow mild curing, avoiding bubbles, pinholes, and stress concentration from rapid crosslinking; 0.9 (high) boosts crosslink efficiency for high-speed production lines . Four gradients let formulators precisely tune reactivity-flexibility balance like a "mixing console".
Performance Leap: From "Single-Point Grafting" to "End-Side Collaborative Networking"
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Rigidity-Toughness Balance: Epoxy groups participate in crosslinking, optimizing the 3D network, enhancing cure density, strength, and adhesion; siloxane segments simultaneously release internal stress, significantly improving flexibility and impact resistance — material is both "rigid enough" and "tough enough" .
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Low Internal Stress & Toughening: At 30-50% siloxane content, materials retain epoxy strength while dramatically improving flexibility — elongation at break can increase from 5% to over 30% .
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Interfacial Enhancement: Excellent affinity for fibers and fillers, acting like a silane coupling agent to improve composite interfacial bonding and overall strength .
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Waterproof Film-Forming: In construction, imparts excellent film-forming and super waterproofing, greatly enhancing substrate strength and fastness .
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Controllable Reaction: Multi-gradient epoxy value allows formulation-specific selection — low epoxy for mild curing, high epoxy for high-speed production, perfectly balancing efficiency and quality .
Application Penetration: From Resin Crosslinking to Building Waterproofing
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Resin Crosslinker: For reactive modification, grafting, or crosslinking of epoxy, polyurethane, phenolic, and carboxyl-containing polymer systems ; adjusts resin strength, mildness, greatly enhancing resin reactivity .
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Coatings & Inks: Coatings with 20-30% epoxy silicone oligomer withstand 250℃ long-term without powdering ; as crosslinker with amine/hydroxyl resins, forms 3D network, boosting adhesion, chemical resistance, weather ability ; also serves as leveling agent reducing surface tension.
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Adhesives & Composites: Preferred for active toughening and flexible network construction ; in aircraft structural adhesives and wind blade resins, significantly improves interfacial bonding and fatigue resistance .
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Building Additives & Waterproofing: Enhances substrate strength and fastness, excellent film-forming, super waterproof function ; used in exterior wall coatings, sealants, concrete additives for simultaneous strength and waterproof breakthrough .
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Electronic Packaging: For LED encapsulants, semiconductor encapsulation — low-stress characteristics reduce chip cracking risk .
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Rubber & Plastic Modification: Blended with NBR, EPDM to improve thermal resistance and wear ; compounded with polyolefins, polyamides to impart low surface energy (release, demolding) and weather ability.
IOTA Technical Guide: 0-45℃ Sealed, Avoid High Heat
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Application: Select epoxy value grade per target crosslink density — high (0.6/0.9) for structural adhesives and composite toughening; low (0.1/0.3) for coating leveling and mild modification; meter precisely by stoichiometry of epoxy groups to active hydrogens in host resin.
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Taboo: Store unopened at 0-45℃, 1-year shelf life; avoid high-heat exposure and freezing to prevent premature epoxy pre-reaction.
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Storage: 50kg/100kg plastic drum, 200kg coated iron drum; transport as regular chemical.
Industry Insight: Domestic breakthroughs in epoxy polysiloxane molecular design and rigid-toughness balance mechanisms enable IOTA 105-3 to
fill the key supply chain link for domestic end-side epoxy polysiloxane in resin crosslinking and building waterproofing, providing import-substitution with "end-side dual-site epoxy + 50-10000 mPa·s wide viscosity + 0.1~0.9 four-gradient epoxy value + 1-year shelf life". This confirms domestic functional silicones are leaping toward "end-side dual-site epoxy polysiloxanes", with growing technical say in reactive organosilicone modifiers.